Manufacturing Capabilities

Manufacturing Capacities

 We master the full spectrum of composites manufacturing processes: 

Compression: Thermoset Molding,Compression (PCM/SMC/BMC/GMT), RTM, Blow molding, Autoclave, Vacuum infusion, Filament Winding, Extrusion,Reinforcement

Material: 2D and 3D fiber weaving, Prepreg line

Tooling: Mould and Fixtures, Automation lines

Equipments

Toolings & Automations

  • Precision CNC Machining: High-speed CNC centers specifically configured for composites, ensuring micron-level tolerances for trimming, drilling, and shaping.
  • Process Automation: Integrated robotic arms and automated handling systems to increase production consistency and reduce lead times for large-scale OEM orders.
  • Tooling: Design and manufacture molds (Steel, Aluminum, or Composite), allowing for rapid prototyping and seamless transition to mass production.

Carbon Fiber Fabrication

  • Autoclave Curing: The gold standard for aerospace-grade components. High-pressure and temperature-controlled curing to ensure minimum void content and maximum fiber-to-resin ratios for mission-critical parts.
  • Out of Autoclave (OOA) Curing: A cost-effective yet high-performance curing method that delivers excellent mechanical properties without the size constraints of a traditional autoclave.
  • Bladder Molding: Ideal for complex, hollow geometries. By applying internal pressure, we achieve seamless, lightweight, and smooth internal surfaces for parts like bike frames and intake manifolds.
  • Casting Molding: Specialized for high-precision resin systems, ensuring consistent wall thickness and excellent surface finishes for intricate composite designs.
  • Compression Molding (Carbon Fiber, GMT, SMC): High-volume solution for structural parts. Processing GMT and SMC materials to produce high-strength, impact-resistant “skeletal” components for the automotive and industrial sectors.

Composite Tubing & Plates

  • Winding Tube (Filament Winding): Precise automated winding of continuous fibers to create high-torsion and high-pressure resistant tubes, optimized for industrial rollers and shafts.
  • Wrapping Tube (Roll-Wrapping): Utilizing multi-layered prepreg wrapping to achieve exact stiffness and weight specifications, perfect for sporting goods and telescopic poles.
  • Pultrusion (Tubes & Parts): A continuous process for manufacturing profiles with constant cross-sections. This method ensures exceptional longitudinal strength and cost-efficiency for large-scale infrastructure or framing projects.
  • Carbon Fiber Sheets: High-quality laminated plates available in various thicknesses and finishes (UD or woven), engineered for CNC machining and structural reinforcement.

Raw Material & Semi-Finished Composites

  • Fabric Weaving (2D & 3D): Weaving capabilities for carbon, glass, and aramid fibers. 3D weaving technology provides enhanced delamination resistance and superior structural integrity for thick-walled parts.
  • Prepreg Production: High-consistency pre-impregnated materials, ensuring precise resin control and shelf-life stability for high-performance applications.
  • SMC & BMC Compounds: Custom formulation of Sheet Molding Compounds and Bulk Molding Compounds, providing excellent flame retardancy, electrical insulation, and chemical resistance.